DeCarboxn Co., Ltd.
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Latest technology for energy saving measures ⇒ Leakage steam reduction technology DeCarbo FT series
Boasts a double-digit reduction in steam leakage!
It is a powerful tool for thoroughly pursuing energy conservation in factories.
Through our diagnostic services, our customers can promote energy-saving projects safely and securely.
1. Stabilization of steam flow in piping using steam flow straightening technology
Many conventional steam traps are subject to intermittent operation , which increases the risk of large amounts of steam leakage and generates new condensate, which causes great shock and stress to steam pipes and shortens their lifespan .
On the other hand, the DeCarbo trap uses the flow straightening performance of its twin nozzles to stabilize the steam flow in the piping and eliminate these obstacles .
2. Improved pressure resistance and high pressure specifications
The effectiveness of DeCarbo traps is attracting attention in nuclear power plants where stable operation is the top priority.
Unlike general factories, we have been working on improving pressure resistance and developing high-pressure specifications, anticipating that use at pressures of 1 MPa or more will be common.
3. Significantly improved cost performance
By improving steam flow straightening performance, we have achieved an extremely simple component configuration .
Furthermore, we have developed a manufacturing method that can handle rising material costs, and we have improved the flexibility of connection methods. You can order the type you like.
4. Reducing management costs by linking with remote monitoring services
In conjunction with our energy saving consultancy services, we can also consider a remote monitoring system when installing traps.
The person in charge receives monitoring information in real time, and we provide a monitoring service that aims for 24-hour management.
Energy saving diagnosis
Latest technology for energy saving measures ⇒ Leakage steam reduction technology DeCarbo FT series
Amazing reduction in heat loss! Maximize factory steam efficiency!
It is said that heat loss from steam piping and production equipment in factories ranges from a few percent to as much as 70%. This wasted heat has a significant impact on costs and puts pressure on profits.
That's why we offer a professional verification service, installing existing traps and DaCa traps to thoroughly verify heat losses.
As an example of the success, a performance test at a factory showed that it was possible to reduce steam leakage by 67.2%. The annual reduction cost for this one location was an astonishing 276,750 yen.
Effective Measures Further cost savings are expected by reviewing the hundreds of traps installed in the factory. By doing this simple investigation and making improvements, your factory can achieve significant cost savings and efficiency.
Check for steam leaks
Improvement suggestions
Achieve cost reduction through groundbreaking energy reform!
One factory is incurring annual electricity costs of about 30 million yen and costs of 12 million yen due to heavy oil boilers. Therefore, we propose the introduction of an innovative solar power generation system. The 400kW solar power generation system to be installed on the factory premises will generate electricity for about five hours during the day, and by combining it with cogeneration equipment, a stable power supply will be achieved.
Cost reduction scenario
The hot water generated by this cogeneration system will be used to power the steam boiler, significantly reducing fuel costs from heavy oil.In addition, surplus electricity will be used to generate environmentally friendly hydrogen fuel, which will be mixed with LNG fuel to further reduce costs.
And with these newly introduced hydrogen-fueled delivery vehicles and employee shuttle buses, the company has reduced energy costs by approximately 45%!
Contribution to the environment
This initiative will dramatically reduce CO2 emissions. Specifically, it is expected that the use of heavy oil will be reduced by approximately 400,000 tons of CO2, and electricity consumption will also be reduced by approximately 50%.
EMS Solutions
Decarbonization surrounding steam boilers (factory energy-saving business model)
Steam is an essential energy source in a wide range of industrial sectors, including food and beverage, chemical and petroleum, paper and pulp, and steel, and is used for a variety of purposes, including heating, humidification, sterilization, air conditioning, and powering machinery.
In business establishments and factories, various equipment plays an important role when steam is used. Gas and heavy oil are generally used as fuel for steam boilers.
Overview of the "Visualization Business Model"
[A] By managing the steam flow rate, steam temperature, and steam water volume, steam leakage and drain water from steam pipes and valves can be adjusted (including nozzle optimization [B]), and thermal energy can be optimized.
[C] Optimize the fuel output and heat calories of the steam boiler, and [D] develop disaster-resistant factory infrastructure through a well water treatment system while also realizing an eco-service system.
